High Performance Water Based Top Coat

High Performance Water Based Top Coat

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*How Can I Tell if a Water Based Topcoat is Dry?

If the finish feels cool to the touch, it's not ready. When you can sand it to a dry powder, it is ready for the next coat. Dry times will be longer if it is raining, cold, or humid. When in doubt, waiting longer is always better.

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*What is the Best Applicator to use for Milk Paint and Water Based Topcoat?

Either bristle or foam brushes will work well with Milk Paint and Top Coat. The folks at GF might use several types of brushes for a project.

For example:

  • We like to use a bristle brush (which loads up more paint) to get Milk Paint on the surface, and then use a water or Extender dampened foam brush to smooth out the finish.​
  • ​​​​​​Bristle brushes are particularly helpful on vertical and detailed surfaces but they can produce subtle texture.
  • Foam brushes tend to produce a smoother finish which can be particularly helpful on flat horizontal surfaces.
  • Pad Applicators or paint rollers are also helpful on larger horizontal surfaces such as a table top.

For folks who don't want to invest in several brushes, the foam brush is our recommendation.

The very best application method is spraying.

 

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Which Topcoat Should I Choose?

General Finishes offers a complete coatings system with a finish for every objective.

General Finishes Professional, Industrial, and OEM Water-Based Topcoats

  • Enduro Professional Tintable 2K Clear Poly
  • Enduro Professional Tintable 2K White Poly
  • Enduro Professional 2K Conversion Varnish
  • Enduro Professional 1K White Poly
  • Enduro Professional 1K Clear Poly
  • Enduro Professional Pro Series Clear Poly
  • Enduro Professional Pro Series White Poly
  • Enduro Professional Pre-Cat Lacquer

General Finishes Retail Water-Based Topcoats:

  • High Performance Topcoat
  • Flat Out Flat Topcoat
  • Enduro-Var II Topcoat
  • Exterior 450 Topcoat
  • Wood Turners Finish

General Finishes Exterior Water-Based Topcoats:

  • Enduro Professional Tintable 2K Clear Poly
  • Enduro Professional Tintable 2K White Poly
  • Enduro Professional 2K Conversion Varnish
  • Exterior 450 Topcoat
  • Exterior 450 White

General Finishes Oil-Based Topcoats

  • Arm-R-Seal 
  • Seal-A-Cell
  • Gel Satin Topcoat
  • Wood Bowl Finish
  • Butcher Block Oil
  • Outdoor Oil
  • Hard Wax Oil 

GENERAL PRACTICE:

  1. Oil-based topcoats and ENDURO-VAR II will amber over time.
  2. All other water-based and High Performance top coats dry clear.
  3. Never use any water-based topcoat with long oils such as Danish, Tung or Linseed.
  4. Water-based top coats clean up with soap and water. Oil-based topcoats require mineral spirits for cleanup.
  5. If you use water-based topcoats over oil-based finishes, make sure that you wait 72 hours between the two products. It is essential to let the oil finish dry longer.
  6. For more complex projects with many details and corners or large surface areas such as cabinets, we recommend either ARM-R-SEAL liquid oil-based topcoats or water-based topcoats. Large surfaces such as cabinets or tables and complex projects with lots of detail are easier to cover with a liquid topcoat rather than a GEL SATIN topcoat.
  7. Enduro Professional Topcoats are thinner and intended to be sprayed
  8. HIGH PERFORMANCE can be brushed or sprayed. It can be thinned by adding 5-10% distilled water if needed. 

Compare all topcoats

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*Which Is Better as a Sealer? Topcoat or Wax?

It depends on whether you are looking for aesthetics or durability.

A topcoat will provide greater durability and protection than wax finishes over time.

While wax finishes are lovely, they typically show wear (fingerprints) and are not permanent, requiring semi-annual to annual maintenance.

Wax is a low durability finish. It’s fine for a decorative piece that will receive light traffic. It is absolutely not strong enough for tables, kitchen cabinets, or other surfaces that will see frequent use.

Wax takes a bit of elbow grease to apply.

Furthermore, nothing adheres well to wax, which can impact future finish changes. Even though there is internet chatter about removing wax with 3rd party products or mineral spirits, the risk of a failure in re-coating over a wax finish is very high and sometimes impossible.

If you love a wax finish, try General Finishes Satin Finishing Wax. If you want the look and feel of wax with more durability, use our General Finishes Flat Out Flat Topcoat. For even more protection, use General Finishes High Performance Topcoat.

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*Why Did the Finish On My Piece Become Cloudy After Top-Coating Milk Paint with High Performance?

The term for a cloudy, milky appearance in the finish is Blush. There are three causes:

     1. The most common reason is an incompatible stain. For example, using a water-based topcoat over an oil-based based stain. When the top coat is applied, the oil in the stain seeps up through the finish and reacts with the acrylic causing a chemical blush.

To prevent this, either use a quick-drying water-based stain or allow the oil-based stain to dry for 72 hours. You can also seal an oil-based stain with a coat of shellac or lacquer sealer to provide a barrier between the oil and the acrylic.

     2. Another cause for blushing is high humidity. Applying a water-based finish in humidities of over 75% may cause blushing because moisture becomes trapped beneath the finish and cannot evaporate.

You can prevent this condition by increasing air movement in the finishing area with a fan. All water needs to evaporate is sufficient air movement. You can also improve drying conditions by increasing the temperature in the drying area.

     3. Another common cause is a wet object or a water spill left two long on the surface. In most cases, the white mark will recover and fade within an hour if the spill is cleaned up in a timely manner. If the water has been sitting on that area for an extended period of time then it might not be able to bounce back.

To fix this, the surface needs to be scuffed and sanded first. Second, we recommend applying a sanding sealer to protect the top. Sanding sealer has a larger resin particle, so it will provide a better build for the next sanding step. Then finish with your topcoat.

 

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What is the difference between professional Enduro Clear Poly and High Performance Topcoat?

Enduro Clear Poly is designed for professionals that routinely spray their finishes. High Performance is formulated for the retail market so it can be sprayed or hand applied.

  • Enduro Clear Poly is slightly more durable than High Performance in the categories of wear, water, and chemical resistance.
  • Even though Enduro Clear poly is more durable and more water resistant than High Performance, High Performance is extremely durable and also recommended for high-use surfaces like kitchen cabinets and table tops.
  • Both products can be sprayed.
  • High Performance can also be applied by hand with a foam/bristle brush.
  • Clear Poly and High Performance are both Urethane/Acrylic blends.
  • High Performance is sold in Pints, Quarts & Gallons by GF Retailers, Clear Poly is Gallon, 5-gallon pails and 55-gallon drums by GF Distributors. Cost is determined by Retailer/Distributor.

Compare all General Finishes Topcoats in our comparison chart.

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Can High Performance polyurethane be used instead of Modge Podge?

No, it is too thin. And High Performance is not thick enough for transfers either. Stick with Modge Podge.

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What is the difference between Flat Out Flat and High Performance Topcoats?

Flat Out Flat is a matte water based topcoat with a velvety feel and was developed as a durable alternative to our Satin Wax.

Choose this product if you want a finish that looks more like wax and your project will not require high use. Like wax, it dries softer to the touch than High Performance when completely cured, and it will show more marring and fingerprints. Flat Out Flat is made with a stable self cross-linking acrylic instead of urethane.

High Performance is urethane based and contains less matting agents which result in a slightly harder finish.

For that reason, High Performance is the best choice for high use areas such as table tops and kitchen cabinets. Both topcoats have similar water resistance, but High Performance offers greater clarity. To achieve the matte aesthetic without sacrificing durability or clarity, try High Performance Dead Flat.

Use with Oil Based Finishes: Let oil-based finishes dry for 72 hours before applying High Performance or Flat Out Flat top coat.

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*Why is High Performance Streaking When Applied over Annie Sloan Chalk Paint?

This is a guesstimate as GF cannot assist with the performance of another manufacturer's product used in conjunction with our own finishes.

It looks like Annie Sloan Chalk Paint is absorbing some of the topcoat because it is so porous. High Performance does not streak over a sealed surface when properly applied. Most likely the chalk paint is so dry it is pulling some of the solvents away from the High Performance, causing an uneven finish or the appearance of streaking. This happens on the original powder Chalk or Milk Paints also.

Possible solution: Porous paints such as chalk paint may require additional coats of High Performance Topcoat to seal off the paint. If the first coat absorbs into the paint it will require multiple coats of High Performance to build a film of sealer above the paint. Using a foam brush will accent the streaking due to the number of strokes needed. We suggest a fairly liberal application with a large applicator such as a foam roller or a pad applicator.

Always test before proceeding with the entire project when using General Finishes projects with other manufacturer's products.

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Can I use a cross linker with High Performance Topcoat to improve performance?

GF has improved the High Performance formula and Cross Linker would not provide an added benefit.

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*Can I Change the Sheen of the Topcoat? The One I Applied Is Too Shiny.

If you want to change the sheen, you can re-coat with a different sheen over top. The second layer of top coat will replace the appearance of the first.

Sand lightly with a used 220 sanding PAD to knock down the original finish before re-coating. It may take two or 3 coats to get complete coverage.

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*How Do I Correct Color Lift when Applying High Performance Over GF Water Based Dye Stain?

It is normal to see a bit of stain on the brush when applying the first coat of topcoat. Topcoats often pull a bit of color on the first pass, but good preparation will minimize this.

To prepare open grains woods such as raw Oak for a water-based stain, we recommend sanding with 180-grit followed by no more than 220-grit sandpaper.

300-grit or 400-grit sandpaper is too fine for preparing raw wood. Too fine of a grit changes the wood from a porous surface to one that is too smooth to absorb the stain, which causes the first top coat application to pull excessive color (it is like trying to apply stain to glass).

There is always a small amount of color pull when using water-based stains, but the smooth surface escalates this condition. This was evident in the areas that you used the brush to remove excess topcoat.

See recommended sanding schedules here.

Instructional Video: How to Prep Sand New or Raw Wood

Here are some options to try. Always test a small area before proceeding with your entire project.

  1. TONING: Lightly sand the light areas with a 220-grit sanding foam pad to open up the pores of the wood.
    Create a toning mix of 10-20% Dye Stain to 80-90% topcoat. Using a small brush, apply this mix over the light areas to blend with the darker areas.
    Let this dry 3-4 hours. Then apply another coat of the mix over the entire surface. If this is successful, then apply 2-3 coats of the topcoat.
  2. GLAZING: Glaze the light areas. This will change the look of your doors but is an easier remedy.
  3. START OVER: Optimally, you should sand down to bare wood and start over with this prep sanding schedule indicated able.
    You can apply the Dye Stain directly to the wood, or mix in 10% topcoat to help lock in the color.

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*How Do I Buff Out High Performance Water Based Topcoat to a High Gloss?

There are several techniques by Jeff Jewitt of Homestead Finishing Products:

DRY BUFF WITH MIRKA ROYAL MICRO PAPER

Using Mirka Royal Micro sandpaper, always start with 1500-grit sandpaper. Begin with a small area, make 2-3 passes, then evaluate results. Go to a heavier grit if surface irregularities are not fully removed. Finish with 1500-grit paper.

DRY/WET BUFF WITH ABRALON POLISHING DISCS

Start by dry sanding with Abralon 2000-grit, and then 4000-grit. Start slowly, monitor to see if buildup is occurring. A large sized table might take 5-25 sheets of paper.

If needed, lubricate by moistening with General Finishes Satin Finishing Wax, mineral spirits, or naphtha. Never use water as a lubricant.

If lubricated, one sheet of 1000-grit or 1500-grit should do the entire table.

BUFFING/POLISHING WITH PRESTA POLISHING KITS

Spray Presta polish on buffing pad stuff to lubricate the pad. Apply a quarter-sized dab of polish to sand one section. Spread with pad. Continue section by section. Mist buffing pad with Presta lubricating material when it gets too dry. You should be able to use a buffing pad on 10-20 tables before washing and reusing.
 
When done, mist entire surface with and buff with a micro-cloth to remove splatter

NOTE: Never wet sand a water-based finish.

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*How Do I Prevent Light Colored Paint from Yellowing When Applying Water Based Topcoat?

All bright white paint will yellow slightly with time, even without topcoat. You have probably tried to touch up white woodwork in your home after several years and noticed that the new paint is brighter.

But white and light paints can react if clear coated with a waterbased finish; water-based topcoats are reactive and may draw out substances in the wood such as tannins, dyes or unknown substances in existing finishes causing the topcoat to yellow. This is an industry-wide issue and can happen right away, years later or never.

There is no way to reliably predict yellowing ahead of time. Every existing finish is different and we rarely know the finishing provenance on a previously finished piece. Every tree is different; every piece of wood is unique. Wood can bleed tannins immediately after the topcoat dries or months later with a change in temperature that comes with a change in seasons. Oak, pine, mahogany, and Douglas Fir are particularly prone to bleed-through.

Throughout all of our testing, General Finishes water-based topcoats are clear drying over a non-reactive substrate such as plastic or metal but when applied to something as unpredictable as wood, it is best to play it safe.

To reduce the occurrence of yellowing, we formulated Stain Blocker, a chemical stain and tannin blocking primer, and Brushable White Enamel. But the safest route is no use of topcoat over whites and light paint. As all of our white pigmented paints are self-sealing and do not require a topcoat, we warn users as follows:

CAUTION: Do NOT use any water-based clear coat over bright whites such as GF Snow White Milk Paint, or GF White Poly as it may cause yellowing. Lighter-colored paints may alter slightly with a topcoat application, but the color shift is less noticeable. Any clear coat can become reactive over wood substrates or existing finishes, causing tannin or dye bleed-though regardless of priming. All of GF's white paints do NOT require a topcoat.

TIPS FOR PROTECTING YOURSELF AND PREVENTING YELLOWING

  1. Don't apply any clear coat when using light or white paints. Topcoat is perfectly fine over darker colors.
  2. Always prime white paint with a paint system: Gf recommends either 2 coats of Stain Blocker or White Undercoat.
    • Over raw wood: Apply two coats of Stain Blocker or Enduro White Undercoat, then 1-2 coats of Brushable White Enamel, White Poly (spray only), or Milk Paint.
    • Over an existing finish: Apply two coats of Stain Blocker, then 1-2 coats of Brushable White Enamel, White Poly (spray only), or Milk Paint. Always let any primer dry overnight. Many primers suggest a 3-hour dry time and that is not enough.
  3. We offer three types of self-sealing pigmented paint.
    • Milk Paint: A clear topcoat is not required on our Milk Paint for increased durability. It is a self-sealing, exterior rated coating with very high-performance properties. However, higher sheen topcoats provide a smoother surface that is easier to clean for high use projects such as tabletops and kitchen cabinets. Topcoat is fine for darker colors, but not for light or white Milk Paint. In those cases, use Brushable White Enamel (available in Satin or Semigloss) or spray our pigmented White Poly (available in Flat Satin or Semigloss.)
    • Enduro White Poly: Use a professional sprayable "white coat" such as our professional Enduro White Poly. It is a white paint with "increased topcoat properties", is a stand-alone finish when 3 coats are applied and does not require sealing with a topcoat.
    • Brushable White Enamel was developed as a stand-alone finish for those who want a bright white but do not use spray equipment.
  4. Use disclaimers in your contracts. Upcharge for the extra coats needed and never guarantee a white finish over a piece when the customer wants a topcoat. Here is a suggestion for your contracts: 

    Terms of Agreement and Warranties: ________ (Initials) I have been informed that more coats are required when painting with bright whites, reds, greens or yellows. I understand that white paint can yellow over time and water-based topcoats can react with the substrate or existing finish under white paints causing yellowing, even if a stain-blocking primer is used. I have been informed that topcoat over white or light paints should NOT be used.
  5. Always test your project's ENTIRE finishing schedule (from cleaning to topcoat) on an inside door or a more hidden area of the piece. This does not help if the yellowing occurs later but you will at least know if there is an immediate problem.
  6. If you are working on period pieces such as a 1940's serpentine mahogany desk which were often finished in stain containing aniline dyes that cast a pinkish bleed-through under light paint, stay away from light colors. Not every piece of furniture is suitable for up-cycling with a light paint color. Pine, Mahogany, and furniture of the 1940's and 50's are a red flag.
  7. Last, not all manufacturer's topcoats are compatible with other finishes and may react with a color change. Always follow best practices by not rushing, and testing to your satisfaction first.

WHAT YOU NEED TO KNOW ABOUT WHITE PAINT:

  • Bright white paints can yellow over time with or without topcoat. It is the nature of oxidation.
  • The underlying finish or wood species can affect the final color of light paint.
  • Details and inside corners are difficult to cover with any paint color, but this property tends to be more noticeable with whites. This is a naturally occurring phenomenon in paint application and does not necessarily constitute a defect in the paint finish or your technique.
  • The more porous the paint (chalk paint vs an acrylic paint), the more likely that yellowing will occur. The topcoat is actually seeping through the spaces caused by the larger particles of filler that give chalk style paints their texture.
  • Whites have a lower “hide” quality and are more transparent than other colors. Most bright whites require additional coats to achieve the desired color and minimize color variation. This can increase the cost of paint finishing. Always include a clause in your contracts addressing the need for additional coats to achieve coverage.

IF YOU ARE A PAINTING PROFESSIONAL, DO NOT CARRY THE COST OF WHITE PAINT YOURSELF

Include the cost of the increased labor for applying white paints with a fair, reasonable up-charge. White paints, even if they did not yellow, require more coats and high-quality primers to achieve coverage. See our video How to Achieve a Bright White Finish that Lasts for more information.

If your white cabinets have yellowed, we recommend prep cleaning and scuff sanding, applying a coat of General Finishes Stain Blocker primer, finish sand and re-coat with another coat of paint.

Watch "How to Get a Bright White Finish" to learn more.

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*How Do I Remove Brush Strokes from the 3rd Coat of High Performance Polyurethane?

Sand down the final finish with a 220-grit foam sanding pad, and then add another layer of General Finishes High Performance PolyurethaneTopcoat. Apply liberally than you did previously without heavy back-brushing.

Let the topcoat self-level a bit - it will tighten down as it dries.

If it's above 80°F or if the humidity is less than 70% in the space you're working, we recommend adding 10% GF Extender to the topcoat to improve open time.

Watch how to apply a water-based topcoat to a large surface with a paint pad applicator here.

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*Can I Mix General Finishes Flat Out Flat and High Performance Topcoat?

No, you should not mix Flat Out Flat and High Performance topcoats. They are engineered with different resin systems.

You can mix High Performance topcoats to adjust sheen. For example, you can mix HP Flat and HP gloss to obtain a different sheen.

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What is toning finishes?

General Finishes Dye Stain

Toning is the process of adding colorant, either dye or pigmented stain into a top coat and then applying over an entire piece in order to subtly deepen the color. All of our stains can be used: Stock base colors of RTM, Water-Based Wood Stains or Dye stains. If you are new to toning, we recommend starting with Dyes stains, which can be easier to use as they only contain dyes and no pigments. 

All of General Finishes water-based topcoats with the exception of Conversion Vanish can be tinted to create lightly colored finishes for toning.  It is YOUR RESPONSIBILITY TO TEST to your satisfaction before application to your entire project. 

There are limits anytime you add pigments or dyes to water-based topcoats. Toning should always be done in small increments to achieve the desired color. If you are starting with a light honey tone door and you want to create an Espresso color this will take multiple coats of color including base coat of stain followed by several toning coats. It is impossible to achieve a radical color change with just 1 coat of toner.

A good rule to follow when toning is starting with a minimal amount of stain or dye, 5-10% by volume. Some colors work better than others. Normally 1-2 ounces or stain per quart of clear topcoat is sufficient to create a toner. Always test color first and strain material through a fine mesh filter to remove any undissolved particle of pigment. Once you have achieved the desired color tone apply a clear topcoat to lock in the color. Toner made with water based wood stain should be used at point of use only. Do not store for extended periods of time. 

 

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How Do General Finishes Water Based Topcoats Differ?

GF recommends using the least expensive product that will provide the needed performance characteristics. We offer a range of products designed for professional spray applications and brush-on finishes for consumer use.

Compare all GF Topcoats Here

Watch Video: Comparison of All GF Water Based Finishes Here

PROFESSIONAL TOPCOATS

ENDURO PRE CAT LACQUER (Spray only)

Looking for hardness, clarity and fast stack time? Pre Cat Lacquer is the choice. Use in applications where there is little risk of chemical contamination issues from substances such as ketchup, soap, chemical cleaners, or ammonia. This is the perfect spray finish for interior doors, casing, moldings, door jambs and furniture that receives light use. When you think about it, interior doors don't take a lot of wear. You might wipe them down or dust them once in a while but that is about it. PreCat Lacquer is a hard finish that provides excellent build and superior clarity at a phenomenal price point. If you are not finishing a surface such as a tabletop where you anticipate chemical contamination during use, why pay for a more expensive finish?

Dries clear.

Watch Pre Cat Lacquer Product Overview Video Here

ENDURO CLEAR POLY (Spray only)

Poly is the go-to cabinet finish. It has all the durability you need at a lower price point than Conversion Varnish. It is similar to High Performance in test measurements for chemical, water and wear resistance, but HP can be brushed and Clear Poly can't - it is already thinned for spraying. Clear Poly has a bit of an edge over High Performance in overall chemical resistance, a 98 rating vs 92.

Dries clear.

Watch Clear Poly product overview video here

ENDURO CONVERSION VARNISH (2K-Spray only)

This is our top of the line. Conversion Varnish is a post catalyzed high solids, two component urethane formulated for professionals who need the highest level of durability and chemical resistance. Varnish will cure the fastest. Requires NCO Catalyst. It is recommended for commercial applications or extremely high-wear surfaces such as countertops and bar tops

Dries clear.

Watch Conversion Varnish Product Overview Video Here

Enduro 2K Clear Poly (Spray Only) 

For today's professional, industrial and OEM users, water-based Tintable 2K Clear Polyurethane is formulated to stop your biggest frustrations and provide ultimate durability for interior/exterior use. Key features are easy application, fast film build & production time, excellent adhesion, plus optimum water & chemical resistance.

Dries clear. 

Watch 2K Clear Poly Product Overview Video Here

Enduro Pro Series Clear Poly 

General Finishes Enduro Pro Series Clear Polyurethane is a single-component, self-cross linking polyurethane/acrylic topcoat designed for fast build with excellent flow and leveling. Priced competitively for the professional and industrial markets, Pro Series Clear is tintable and meets or exceeds KCMA standards. Recommended use is interior cabinets, trim, doors, and furniture. Use over raw, stained, or primed wood substrates.

Dries clear.

 

RETAIL TOPCOATS

HIGH PERFORMANCE (Brush or Spray)

GF's best performing brush on finish with very similar performance testing as our Poly. (High Performance can be thinned for spraying).

Dries clear.

Watch High Performance Product Overview Video Here

FLAT OUT FLAT (Brush or Spray)

Flat Out Flat is formulated with a self cross-linking acrylic, and is designed to mimic the look and feel of a wax finish. Because of the increased matting agents used to create the "Flat look", this finish will have less clarity. Like wax, it dries softer to the touch than High Performance when completely cured, and will show more fingerprints. FOF finish will mark up more easily because of increased matting agents used to reduce the sheen, so it is not recommended for high-use tabletops.

Dries clear.

Watch Flat Out Flat Product Overview Video Here

BOTH PROFESSIONAL AND RETAIL TOPCOATS

ENDURO-VAR II (Spray or brush)

Enduro-Var II is an oil modified water-based alternative for customers that want the warm look of an oil finish in a water based coating. It looks more like an oil finish than a water coating, and can be sprayed or brushed. The original Enduro-Var adheres well ONLY over WATER STAINS, DYE STAINS, and RAW WOOD. Use over other finishes at your own risk. The new formula of Enduro-Var II is compatible with all GF products and dries to a lighter amber than the previous formula.

Dries Amber

Watch Enduro-Var II Product Overview Video Here

EXTERIOR 45O TOPCOAT

Exterior 450 provides a clear drying tough, protective finish that will withstand the rigors of the sun, rain, and wind. It is suitable for vertical surfaces such as fences, patio furniture, garage doors, entrance doors, outdoor kitchens and interior windows. It is not recommended as a deck finish. Fortified with UV absorbers to stabilize the finish, Exterior 450's built-in mildewcide retards mold and mildew growth.

Dries Clear

Watch Exterior 450 Topcoat Overview Video Here

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What is the best way to obtain a more durable finish with a flat sheen?

The popular flat sheens are lovely but they have different attributes than glossy finishes. The flatting agents required to reduce sheen in flat or matte topcoats also slightly reduce clarity, water resistance, durability and resistance to chemicals such as ketchup, soap, chemical cleaners, or ammonia. This is not much of a concern in low use areas but is important for table tops or kitchen cabinets.

Here is a tip to improve the performance of your finish and still obtain a matte sheen: Use a semi-gloss sheen for the first two coats and a flat for the third for optimum performance.

General Finishes is constantly seeking new resins and additives to improve the performance of our finishes.

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What Causes Orange Peel When Spraying A Water-Based Product?

Orange Peel while Spraying

Orange peel over a stain application

One of the causes of orange peel is the application of too much fluid and not enough atomization to break the product up into smaller droplets. It's similar to putting your finger over the end of a garden hose. Increase the atomization by using smaller fluid tips or a larger spray unit. See General Finishes comparison chart for generally recommended spray tips. Contact your spray equipment manufacturer's recommendations as well.

Another cause can be temperature. Refinishing furniture in a space that is below or above the 65-75 degrees F range can lead to problems, and a space below 55 degrees F is definitely too cold.

 

 

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*How Do I Spray Water Based Finishes?

Spray Tip Guidelines from General Finishes
Click the image to download a PDF of this chart

General Finishes water-based products can be sprayed through compressed air, HVLP, airless or C.A.S. units.

DOWNLOAD SPRAY TIP CHART PDF 

SURFACE PREPARATION:

All surfaces should be clean and free from dirt and oil and sanded.

Indicated below are instructional videos we have for preparing a surface for a new coat of paint or finish:

SPRAY APPLICATION OF GENERAL FINISHES WATER-BASED FINISHES:

All General Finishes water-based topcoats and wood stains are ready to spray from the container without additives with the exception of Conversion Varnish. Always strain material through a medium to fine mesh filter before spraying. If necessary, in hot or dry climates, reduce 10 to 15% with General Finishes Extender to extend the open time.

PRE SEALING:

Softwoods such as Pine absorb stain at an uneven rate and may respond better to staining if the wood is pre-sealed. General Finishes Pre-Stain Conditioner Natural can be applied to raw wood to condition the surface for uniform penetration of the stain. Pre-sealing will cause the final stain to be lighter so you may need to use a darker color. Always test your color on a hidden part of the furniture. Allow the Pre-Stain Conditioner to dry 30 minutes before applying your final stain color.

If you are using a sprayer that has been used for oil-based or lacquers, clean the unit thoroughly with acetone followed with hot water to purge the fluid passage. Apply a thin coat first that will dry and harden faster. Sand this first coat down to a smooth base on which to build your finish coats with a 220-320 grade foam sanding pad or #400-grit sandpaper. It is better to spray 2 thin coats rather than 1 heavy coat.

Contact your supplier to verify proper tip sizes for your specific equipment. GF's general recommended fluid tips for Wood Stains and Top Coats are Compressed air - .040 and Airless - .009.

DOWNLOAD SPRAY TIP CHART PDF

This PDF lists general guidelines for several different types of sprayers with specific General Finishes product recommendations for HVLP listed below.

RECOMMENDED TIPS FOR GENERAL FINISHES PRODUCTS USING HVLP:

  • Milk Paint: 1.8mm-2.0mm
  • Brushable White Enamel 1.8mm-2.0mm
  • Stain Blocker: 1.8mm-2.0mm
  • Pearl Effects: 1.8mm-2.0mm
  • Glaze Effects: 1.8mm-2.0mm
  • High-Performance Topcoat: 1.1mm-1.3mm
  • Flat Out Flat Top Coat: 1.1mm-1.3mm
  • Enduro-Var 1.1mm-1.3mm
  • Water-Based Wood Stain: 1.1mm-1.3mm
  • Water-Based Dye Stain: 1.1mm-1.3mm
  • Exterior 450 Topcoat:1.1mm-1.3mm
  • Exterior 450 Stain: 1.1mm-1.3mm
  • Enduro Sanding Sealer: 1.3-1.4mm
  • Enduro White Poly: 1.3mm-1.5mm
  • Enduro Black Poly: 1.3mm-1.5mm
  • Enduro White Under Coat 1.5mm-1.8mm
  • Enduro Clear Poly: 1.1mm-1.3mm
  • Enduro Pre Cat Lacquer: 1.1mm-1.3mm
  • Enduro Conversion Varnish: 1.1mm-1.3mm

Air caps should be medium size. Contact your supplier to verify proper tip sizes for your specific equipment.

Break your work into sections such as dresser top or drawer fronts. Spraying too large of an area can result in a textured grainy surface. A correctly sprayed finish should appear even and glossy. It is important to spray enough material to allow proper flow and leveling of the finish.

Spray medium wet films at 3-5 wet ml thickness. Practice makes perfect. If you have never sprayed finishes before, take a large piece of cardboard and practice your technique first. Spray water on the cardboard to learn how the gun works. Check your fluid settings and adjust the controls to get comfortable with the spray angles and to develop your technique.

SPRAYING TOPCOATS:

Keep your gun at a 90* angle, 6-8" from the surface. On large flat areas, use wet, even patterns 6 to 8 wide. For narrow surfaces, reduce the fan pattern to 2-3" to reduce overspray. For topcoats, overlap each pass 25% to conceal lines.

Watch our video how to spray water-based topcoats here.

SPRAYING WATER BASED WOOD STAINS:

Keep your gun at a 90* angle, 6-8" from the surface. On large flat areas, use wet, even patterns 6 to 8 wide. For narrow surfaces, reduce the fan pattern to 2-3" to reduce overspray. Overlap each pass of stain 50% for even coverage and wipe back the excess with an absorbent cloth. For narrow surfaces, reduce the fan pattern to 2-3" to reduce overspray.

SPRAYING WATER BASED DYE STAINS:

Keep your gun at a 90* angle, 6-8" from the surface. On large flat areas, use wet, even patterns 6 to 8 wide. For narrow surfaces, reduce the fan pattern to 2-3" to reduce overspray. Overlap each pass of stain 50% for even coverage. If coverage is even, there is no need to wipe. If you have issues with uneven coverage, wipe back the excess with an absorbent cloth. For narrow surfaces, reduce the fan pattern to 2-3" to reduce overspray.

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What makes GF's Dead Flat sheens different?

 

General Finishes Water Based Topcoat High Performance Dead FlatGeneral Finishes Water Based Topcoat Enduro Clear Poly Dead Flat

Until now, Matte sheens always came with a compromise in durability. Consumers have been asking for an ultra-flat topcoat that is as durable as our other sheens, and we are finally able to deliver!

Thanks to brand new patented polymer technology, we are now able to create a Matte sheen without waxes and matting agents that decrease durability.

Defining Durability
All of our testing shows High Performance Dead Flat is as durable as High Performance Satin, which is a drastic improvement over Flat Out Flat topcoat.

Flat: (degree sheen)
Flat Out Flat: <5
High Performance Dead Flat: <5

Water Resistance: (max 5)
Flat Out Flat: 2
High Performance, Dead Flat: 4

Chemical Resistance: (0-100)
Flat Out Flat: 82
High Performance, Dead Flat: 92

Scratch Resistance and Marring:
Scratch Resistance is strong with both products.
Marring is better than Flat Out Flat and comparable to the Satin and Flat.

High Performance vs. Clear Poly
The main differentiator between these products is that Clear Poly is a spray-only product and High Performance can be applied with a brush or sprayed. Clear Poly is popular among high production contractors but both products produce professional results.

Upgraded Features

  • Patented self-matting polyurethane
  • Uses renewable resources, with no Prop 65 chemicals
  • Meets KCMA standards
  • VOC compliant nationwide

Warning: Do Not Mix!
Topcoat with a Dead Flat sheen CAN NOT be mixed with another sheen because a completely different polymer is used and the combined formulas will not perform well as one.

Leaders in Water-Based Finishing Innovation
General Finishes actively works to improve our products on an ongoing basis. As new finishing technology is released, we test and experiment to stay on the leading edge. Our chemist travels around the world and is sent new ingredients when they are discovered on a regular basis. We are one of the rare companies capable of incorporating new innovations and ingredients into our products, no expense spared, because of our dedication to staying on the leading edge and providing the highest quality product on the market. 

Ordering soon?
High Performance Dead Flat is available in pints, quarts and gallons. Clear Poly Dead Flat is available in gallons. 5-gallon pails may be delayed due to label production and Canadian labels are pending translations.

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Can the Dead Flat sheen of Enduro Clear Poly be tinted?

 

Yes! Enduro Clear Poly in Dead Flat can be tinted in the same way as other sheens. The color may be softer, but it can be done. 

As always, we recommend that you test on a hidden area of your project or a test board to make sure you are happy with the result before starting your project.

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How do you maintain clarity of a Dead Flat sheen over dark colors?

Traditionally, flat topcoats were created by adding matting agents to gloss topcoat. These agents decreased the durability of the topcoat and produced a slight haze that reduced the vibrancy of an underlying stain or paint. 

Using newly patented polymer resin technology, matting agents are no longer required.  Our new Dead Flat topcoats produce a brilliant clear finish while providing significant improvements to chemical, water and mar resistance.

The new Dead Flat Matte sheen formula is available in the High Performance and Clear Poly lines. You can now achieve the look of our original Flat Out Flat while maintaining clarity and GF's high performance standards.

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What Finishes & Coatings does General Finishes Offer for Retailers, Homeowners and DIY??

General Finishes offers water, oil, and maintenance finishes that meet the needs of homeowners, woodworkers, and DIY’ers. Comprehensive videos are available for each product on YouTube, plus dynamic comparison charts at GeneralFinishes.com/COMPARE.

All General Finishes water-based finishes are:

  • VOC compliant in all 50 states
  • Water cleanup 
  • Low odor
  • Non-flammable
INTERIOR PRIMERS

Water Based Stain Blocker is:

  • An epoxy acrylic formulation.
  • Prevents tannin bleed-through & discoloration.
  • Has high build with excellent adhesion properties.
  • Apply with a brush, roller, or sprayer.
WATER-BASED TOPCOATS & PIGMENTED FINISHES

High Performance Water-Based Topcoat is:

  • An Interior polyurethane/acrylic blend.
  • Clear drying.
  • highly resistant to water and household chemicals.
  • Apply with a brush or sprayer.

Flat Out Flat Water-Based Topcoat is:

  • An interior acrylic formulation.
  • Clear drying.
  • provides an extremely flat finish with high durability.
  • Apply with a brush or sprayer.

Enduro-Var II Water-Based Topcoat is:

  • An interior oil-modified water-based urethane.
  • Dries to a light, amber tone.
  • Made with over 50% renewable resources.
  • Apply with a brush or sprayer.

Water-Based Milk Paint is:

  • A premium interior and exterior-rated acrylic formulation.
  • Self-sealing and does not require topcoat.
  • Is made with over 50% renewable resources.
  • Is available in 12 popular colors, plus two tint bases.
  • Apply with a brush, roller, or sprayer.

Water-Based Glaze Effects is:

  • An interior oxidating acrylic formula.
  • Available in 6 colors, including a Clear Base.
  • Is a decorative specialty finish.
  • Can be intermixed to create custom colors.
  • It requires a topcoat
  • Apply with a brush, roller, or sprayer

Pro Image Water-Based Flooring Topcoat is:

  • An interior polyurethane.
  • Clear drying.
  • Levels to a smooth, hard, durable finish.
  • Provides excellent slip and black heel mark resistance.
  • Apply with a brush, roller, or pad applicator.
INTERIOR WATER-BASED STAINS

Water-Based Wood Stain is:

  • Made with over 50% renewable resources.
  • It’s available in 18 deep brilliant colors.
  • And provides universal coverage on many wood species.
  • Apply with a brush or sprayer.

Water-Based Pre-Stain Conditioner is:

  • Used to control blotching on hard-to-stain woods.
  • And to reduce Water Based Wood Stains.
  • Apply with a brush or sprayer.

Water-Based Dye Stain is:

  • A penetrating stain with ink-like consistency.
  • It is available in 14 vibrant colors.
  • And can be used as a toner.
  • Apply with a brush or sprayer or wiping on.

Water-Based Dye Stain Reducer is:

  • The clear base used to reduce Dye Stain colors.
WATER & OIL EXTERIOR FINISHES

Exterior 450 Clear Water-Based Topcoat is:

  • A polyurethane formulation.
  • Tintable to dark colors.
  • Contains UV absorbers & Mildewcides to protect the finish.
  • Clear drying.
  • Apply with a brush or sprayer.

 450 White Water-Based Topcoat is: 

  • A pigmented polyurethane formulation.
  • Is tintable to light and pastel colors.
  • Contains UV absorbers & mildewcides to protect the finish.
  • Apply with a brush, roller, or sprayer.

Exterior 450 Water-Based Stain is:

  • Made with over 50% renewable resources.
  • Available in 10 colors, including a clear base.
  • Contains U.V. absorbers & mildewcides to protect the finish.
  • Apply with a brush or sprayer.

Water-Based Milk Paint is:

  • A premium Interior and exterior-rated acrylic formulation.
  • Self-sealing and does not require topcoat.
  • Made with over 50% renewable resources.
  • Available in 12 popular colors, plus two tint bases.
  • Apply with a brush, roller or sprayer.

Outdoor Oil is:

  • A penetrating oil wood preservative.
  • Contains UV absorbers and mildewcides to protect the finish.
  • This finish will amber as it ages.
  • A maintenance product. Reapply when wear becomes evident.
  • Apply with a brush, roller or sprayer.
INTERIOR OIL STAINS & AMBERING TOPCOATS

Gel Satin Oil-Based Topcoat is:

  • A heavy-bodied, no-drip oil and urethane formula.
  • Designed to provide a hand-rubbed look.
  • Will amber as it ages.
  • Apply with a brush or wipe on.

Gel Oil-Based Stain is:

  • A heavy-bodied, no-drip formula.
  • Available in 14 deep, rich, uniform colors.
  • Apply with a brush, roller, or wipe on.

 Arm-R-Seal Oil-Based Topcoat is:

  • A penetrating sealer with a high-quality urethane formulation.
  • It provides long-lasting, durable protection.
  • and works beautifully on projects with detail.
  • This finish will amber as it ages
  • Apply with a brush or wipe on.

Liquid Oil-Based Wood Stain is:

  • a traditional, pigmented liquid wiping stain
  • Available in 14 colors
  • Can be used as a toner with Arm-R-Seal
  • Apply with a brush or wipe on.

Oil-Based Pre-Stain Conditioner is:

  • Designed to control blotching on hard-to-stain woods.
  • And penetrates the grain to promote uniform acceptance of oil stains.
  • Apply with a brush or wipe on.

Oil-Based Seal-A-Cell Clear is:

  • Formulated with a blend of oils, urethanes, and wax.
  • Is GF’s deepest penetrating close-to-the-wood sealer.
  • And the best choice for highlighting figured wood.
  • Apply with a brush or wipe on.

Hard Wax Oil is:

  • A urethane-solids polymer in a blend of oil & wax.
  • Enhances the natural look of wood.
  • One of our easiest finishes to use.
  • It’s best used with optional GF Hardener to shorten dry time and provide superior durability.
  • This is a maintenance product. Reapply when wear becomes evident.
  • Apply with a white pad or plastic spreader.

 Oil Based Wood Bowl Finish is:

  • A pure urethane formulation.
  • Highlights figured wood beautifully
  • Apply with a brush or wipe on.
INTERIOR MAINTENANCE PRODUCTS

Butcher Block Oil is:

  • A mineral oil formulation.
  • Meets all requirements for use on wooden surfaces that come in contact with food.
  • This is a maintenance product. Reapply when wear becomes evident.
  • Apply with a cloth.

Orange Oil is:

  • A routine cleaner for cured wood finishes
  • Non-combustible with a fresh orange scent
  • Apply with a cloth

Satin Finishing Wax is:

  • A blend of waxes.
  • Produces a soft sheen and feel over any wood finish.
  • Can be used as a polish for rubbing out new finishes OR as a scratch-remover.
  • Apply with a cloth.

No matter what your project is, General Finishes has the right product for you. General Finishes is dedicated to using the highest-quality ingredients in all our products, while testing and advancing our water-based finishes with leading-edge technology.

Learn more about GF’s products at Generalfinishes.com. 

General Finishes: We make tomorrow's finishes today.

 

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